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Hormel Foods Exec Make the Case for Uniformity

Brian Stevens
  Brian Stevens, Hormel Foods

Carcass uniformity – a key benefit of using automatic sorting technology – leads to more than added premiums for individual producers or efficient processing for packers. Uniformity opens doors for improving pork’s overall status in consumer food choices, according to Brian Stevens, corporate manager of pork procurement at Hormel Foods. Stevens says uniform raw materials are critical to the success of the company’s consumerfriendly innovations, such as exact weight product lines.

“We have to promote these new technologies and new types of products to promote pork for the good of the industry,” says Stevens. Stevens admits he is often bombarded by comments that his company’s premium target is too narrow. But without raw material uniformity, Stevens says it is difficult to compete with other protein sources, such as chicken. When someone looks to purchase chicken breasts, Stevens explains, they know they’ll get “roughly the same size, color and taste” every time they purchase. Achieving uniformity with pork allows retailers to create “a very attractive destination” for consumers looking to select the next meal.

Hormel FoodsHormel Foods recently started a big push to market an exact weight product line of pork chops, loin filets and center loins. Exact weight products are not only attractive for consumers, but also for retailers. Stevens says pork products that are packaged, priced and ready to go on the shelf eliminate the need for back room handling and allow retailers swift, “just in time” filling of expensive retail space. “In the pork industry, keeping that case full is important,” says Stevens.

“How can you afford not to use FAST?” – Brian Stevens

Stevens makes the case that automatic sorting could change what he sees when he visits Hormel Foods’ Exec Makes the Case for Uniformity Hormel Foods’ loin line, processed from pigs that are today mostly raised without auto sort technology. Variation in loin eye size, from four to ten square inches, is not uncommon, according to Stevens. He tells of a recent visit to the loin line that took just two minutes to find samples from each end of the size spectrum. Those swings in raw materials are extremely inefficient because chops have to be cut at different thicknesses to create exact weight products, according to Stevens. That’s why Hormel Foods waves a 17 percent incentive before producers for hitting their ideal weight window or “Red Box.” Pigs that hit the Red Box earn an average of 105.01 percent of the base price, compared with 88.01 percent for pigs out of the box. That 17 percent is worth over $12 per hundredweight, according to Stevens.

Stevens says automatic sorting technology helps producers deliver more uniform loads of pigs. He cites a Minnesota producer who puts nearly 11 percent more pigs in the Red Box in barns with sorting equipment versus traditional barns. That translates to $5.70 more earned per pig in automatic sorting facilities. With results like that, Stevens asks, “How can you afford not to use FAST?”

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